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Torusdisc® - 單(dān)或雙旋翼機
Torusdisc®機/加熱器/冷卻器是一種間(jiān)接式換(huàn)熱器(qì),與機械攪拌的材料(liào)。這(zhè)種間接加熱和幹燥係統提供間歇或連續的間接加熱,幹燥(zào),冷卻或反應的(de)固體,泥漿,凝膠(jiāo),濾餅,粉劑,和粘性材料。
Torusdisc®處理器由一個固定的水平與垂直安裝的雙層盤管式轉(zhuǎn)子容器(qì)。這(zhè)些光盤,提供約85%的總的加熱表麵。其他(tā)的加熱表麵是轉子軸和夾套(tào)容器槽的內壁上。
在操作過程中的這種間接加熱和幹燥係統,高的(de)相對速度(dù)之間的旋轉盤和產品有助於高傳熱係(xì)數(shù)。攪拌(bàn)的犁或刮板欄可(kě)以被添加到增(zēng)加新的表麵接(jiē)觸,防止(zhǐ)物料堆積在表麵上。這些設計(jì)特點允許的Torusdisc®實現熱傳輸係數大(dà)於很多其他的間接幹燥(zào)機的(de)二至六倍。其轉子(zǐ)速度可以被設置為^佳的熱交換和(hé)徹底混合,停留時間無關。的停(tíng)留(liú)時(shí)間範圍從幾(jǐ)分鍾到幾個小時,使幾乎比(bǐ)其他任何間接熱交換器當今更(gèng)通(tōng)用的Torusdisc®。
TORUSDISC間(jiān)接幹燥機的特點, 1。小空間的要(yào)求 2。高效節(jiē)能 3。^大的(de)幹燥效率 4。傳熱係數(shù)高(gāo) 5。產品的多功能性 6。應用特點 7。蒸汽需求減少 8。維護(hù)成本低
間接驅動的TORUSDISC的應用
食品 釀酒廠和啤酒廠廢舊(jiù)產品 正己烷提取豆粕 大豆蛋白葡萄(táo)糖 玉米和大豆浪費產品(pǐn) 魚粉 肉by-products/Rendering
化學品 氧化物 氫氧化物 無機鹽 精細化(huà)學品 製藥
礦物 煤 石灰 水泥 黃餅(bǐng) 顏料
石化/塑(sù)料 ABS 己(jǐ)二酸 丙烯酸樹脂 醋酸鹽 聚碳(tàn)酸酯 聚丙烯 聚乙烯 對苯二甲酸
係(xì)統#1
傳熱流體流經安裝在轉子上的筒狀的轉子和(hé)中空光盤。流體也流經轉(zhuǎn)子周圍的(de)外套。
固定攪拌器犁或刮刀酒(jiǔ)吧位於盤之間的(de),以達到更好的混合和傳熱表麵上,以防止材料積聚(jù)。運輸的產品是通過在軸向方向上朝向排出端的光盤和容器(qì)之間的環形空間,影響高夾(jiá)套的(de)傳熱率。可調的輸送葉片的外邊緣固(gù)定到光盤控製搬送(sòng)。
停留時間是(shì)獨立的轉子速度是可調的(de)裝置的排出端(duān)位(wèi)於溢流堰。因(yīn)此(cǐ),該單元可以在^佳的熱傳遞的^佳轉子速度操作。
的筒(tǒng)狀轉子可以分為兩個部分逐步加熱和冷(lěng)卻過程中(zhōng),使用不同的具有不同溫度的熱(rè)傳遞介質。
作為機本機具有兩種工作模式: 1。間接傳熱 2。直接和間接幹燥係統
Torusdisc® - Single or Twin Rotor Dryer
The Torusdisc® dryer/heater/cooler is an indirect heat exchanger, with mechanical agitation of material. This indirect heating and drying system provides batch or continuous indirect heating, drying, cooling or reaction of solids, slurries, gels, filter cakes, powders, and viscous materials.
The Torusdisc® processor consists of a stationary horizontal vessel containing a tubular rotor with vertically mounted double-walled discs. These discs provide approximately 85% of the total heating surface. Other heating surfaces are the rotor shaft and the inner wall of the jacketed vessel trough.
During operation of this indirect heating and drying system, a high relative velocity between the rotating discs and the product contributes to a high heat transfer coefficient. Agitator plows or scraper bars can be added to increase exposure of new surfaces and prevent material build-up on surfaces. These design features allow the Torusdisc® to achieve heat transmission-coefficients two to six times greater than many other indirect dryers. Its rotor speed can be set for optimum heat exchange and thorough mixing, independent of residence time. Residence time ranges from minutes to several hours, making the Torusdisc® more versatile than almost any other indirect heat exchanger available today.
FEATURES OF THE TORUSDISC INDIRECT DRYER 1. Small Space Requirements 2. Energy Efficient 3. Maximum Drying Efficiency 4. High Heat Transfer Coefficient 5. Product Versatility 6. Application Versatility 7. Reduced Steam Requirements 8. Low Maintenance
APPLICATIONS OF THE TORUSDISC INDIRECT DRIVER
FOOD Distillery and Brewery waste products Hexane extracted soybean meal Soy protein dextrose Corn and soybean waster products Fish meal Meat by-products/Rendering processes
CHEMICALS Oxides Hydroxides Inorganic salts Fine chemicals Pharmaceuticals
MINERALS Coal Lime Cement Yellow Cake Pigments
PETROCHEMICALS / PLASTICS ABS Adipic acid Acrylics Acetates Polycarbonate Polypropylene Polyethylene Terephthalic acid
SYSTEM # 1
Heat transfer fluid flows through a tubular rotor and hollow discs mounted on the rotor. Fluid also flows through the jacket surrounding the rotor.
Stationary agitator plows or scraper bars are located between the discs in order to achieve better mixing and to prevent material build-up on heat transfer surfaces. Transport of product is in an axial direction through the annular space between the discs and the vessel toward the discharge end, effecting high jacket heat transfer rates. Adjustable conveying vanes are fixed to the outer rim of the discs to control conveyance.
Residence time is independent of rotor speed and is adjustable by means of an overflow weir located at the discharge end. Therefore, the unit can be operated at the best rotor speed for optimum heat transfer.
The tubular rotor can be divided into two sections for gradual heating and cooling processes using different heat transfer media with different temperatures.
This unit as a dryer has two operating modes: 1. Indirect heat transfer 2. Combination direct and indirect drying system

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